Two Piece Induction Wads

We are offering our clients Printed Foil Induction Wads which are laminated with aluminium foil to provide security and authenticity to the seal in addition to the normal sealing capability. These wads are designed and manufactured using high quality raw materials and advanced technology under the guidance of skilled professionals.

Additional Information :

  • Minimum Order Quantity: 1 Piece(s)
  • Pay Mode Terms: L/C (Letter of Credit),D/A,D/P,T/T (Bank Transfer),Other
  • Port of Dispatch: India
  • Production Capacity: 100/Month
  • Delivery Time: 15 Dyas
  • Packaging Details: AS per client requirement

Induction Seal liner & wads offered are based on superior and well defined induction sealing process that involve induction current applied to metal liner in plastic cap for achieving desired sealing standards. With bottles filled before application of capping, the cap features the liner inside that contains sealing material adhered to foil layer and upon induction current heating foil liner, it leads to melting of the sealant and the pressure of threaded cap upon bottle providing required pressure to provide perfect sealing standards. The solutions offered by us here comprise Plastic Packing Bags, One Piece Sealing Wads, Two Piece Sealing Wads, High Barrier Sealing Wads, Induction Heat-Seal Wads and Induction Seal Liners and Wads.

Our recently introduced range of Induction Heat-Seal Wads/Liners includes universal for HDPE, PP, PS containers with various laminate combinations to suit applications such as: Lubricants, Engine Oils, Edible Oils and Pharmaceuticals etc.

Sure PET: for PET, PVC containers with various laminate combinations to suit applications such as: Foods, Oils, Juices, Toiletries and Ointments etc.

Glass SR: for treated/untreated Glass jars for Coffee, Pickles, Tea, Aromatic Products etc.

Retort Plus: for multilayer reportable containers with inner layer suitable for PP sealing, our 4layer nylon-based laminates offer high consistency for Ready Mix, Gherkins etc.

Single Piece Foam Liners: (PET+FOAM+AL FOIL+ Sealant FILM = Total only 0.6mm caliper)

Structure:

  • Using Paper, Board, Films, Foam, Expanded Polystyrene etc.
  • 100% Food Grade Certification.
  • Single Piece & Two Piece Liners.
  • One Piece Foam Liners with 0.5mm caliper.
  • Upto 7layer Multi-layer Laminate Structure for Corro sive Chemicals.

Properties

  • Low Temperature Seals for inflammable products.
  • Instant Tac generating resins for Seal-Thru-Contaminations.
  • High Barrier Films/Foils to achieve set MVTR / WVTR properties.
  • Special Peelable resins for easy-peel applications.
  • Solvent Dry Laminations for high Bond-Strength.
  • Export Worthy Packaging & High Temperature/High Tac waxes

Security

  • Printing up to 8colors, on films, foils, papers, boards & combinations.
  • GMP Manufacturing facilities & 100% Automation and Capacities
Two Piece Induction Wads Two Piece Induction Wads

Two piece high-barrier wad-seal: The wad-seal is fitted into the cap. The container is screwed with a wadded-cap. The capped-container is passed under the induction heat sealer. The sealant material bonds to the mouth, simultaneously the wax melts and gets absorbs in the backing material. Wax being the bonding layer splits the seal. This seal has an extra paper barrier. Backing material remains permanently in the cap.

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Multipack offers a large range of flexible packaging materials and applications to a variety of industries and markets increasing shelf-life and barrier properties such as :Food Packaging : induction sealing wad + liner for Dry Foods, Frozen Foods, Liquids & Viscous, Snack Foods, Nutritional & Health Foods, Pet Foods, Other Agricultural Products BOPA/Nylon, BOPP, PET, CPP, Aluminum Foil, Paper, CPE, 3layer & 5layer co-ex PE Sealant co-ex PE films wads and liners , Induction Seal Liner & Wads ,Induction Seal Liners and Wads , One Piece Sealing Wads , Two Piece Sealing Wads , High Barrier Sealing Wads ,Induction Heat-Seal Wads

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Multipack is largest manufacturer of sealing inserts, and is the first port of call for reputable industrial bottlers and fillers who look for development and sustainable innovations in sealing inserts. By simulating the industrial filling process in our laboratory, our application

Wad Seals - Induction line seals 20/30/40 micron Foil+ Wax + Duplex Board for lubricants, Food Supplements etc and 20 micron foil + EPE Foam + Poly For Pharma Industry some specially offer Poly Film + Polyolefin foam + Foil + Poly + Sealable Polythene (For edible Oil, Ketchup, Salad Dressings etc

EPE Foam seals , Die-cut foam seals , Foam + Self adhesive layer For Medical supplements, Pharmaceuticals, Ayurvedic Medicines etc

Foil Seals range from 0.020 mm Alum-Foil + HSL Coating For Medical supplements and 0.025 mm Alum-Foil + HSL or 150 g. Poly Lamination For Confectionary, Tea, Dairy Etc. Packing

Aluminum Foils - For Pharma Industry: 0.020 mm Thick. Aluminum Foil with HSL Coating, with poly lamination.

Induction Sealing Liners

The induction seal is necessarily an aluminum based multi layer laminate. This seal consists primarily of a Carrier or backing material Bonding layer Aluminum foil sealing layer specially multiplayer liners with laminates of polyester / paper / polymer / Lacquer either on the backing or the sealing side are also provided.

Options provided for structuring the induction seal are

  • Carrier material: Board (waxed / poly or polyester laminated) EPE / EPE foam (XLPE)
  • Sealing material: Aluminum / polyester / paper (glassine / poster / Kraft) / polymer / lacquer.

Sealing Process for wads and liner

  • Electromagnetic field can induce heat in a conductive material.
  • Caps lined with the induction seal (either by gluing or by holding it in place by reinforcing crease) is screwed on to the container.
  • The capped container is passed under the sea ling head of an induction sealing machine.
  • The high frequency magnetic field generated by the coil induces an electrical current within the aluminum foil.
  • This way the foil heats up and melts the seal film and wax.
  • The sealing layer is bonded permanently to the opening of the container.
  • The wax is absorbed by the carrier material.
  • On opening the sealed container, the carrier material remains inside the cap where it consists as a secondary seal and the seal film will close the container hermetically.

We also make following seals

  • Integral Safety Seal Liners
  • Aluminum Foil Seals
  • Board Reseal Liners - Waxed / Laminated
  • EPE / EPE Foam (XLPE)
  • Product / pack compatible and customer specified specialty liners and wads for Exclusively for PET / LDPE / HDPE / PP / HIPS / PVC / and Glass Containers, Cups, Jars and Tubs.

Integral Safety Seals

This is a wet type glue sealable liner. The cold adhesively sealing liner also has multi structures, but the most commonly used is

  • Backing or carrier material
  • Bonding layer
  • Aluminum foil
  • Paper
  • The aluminum foil is extrusion laminated or adhesively laminated or adhesively laminated paper. The process of application of this liner is:
  • Wet glue is applied on the mouth of the container.
  • The cap with the wad fitted (either by gluing or by holding in place by reinforcing crease) is screwed on to the container.

The paper layer bonds permanently to the rim of the container after a time span. On opening the container the weak bonding layer releases the laminate and the carrier material, thus providing a hermetically sealed container and the carrier material remains in the cap as a secondary seal.

Options provided for structuring an integral safety seal are :

Carrier material: Board ( Duplex - food grade pulp ) / EPE.

Sealing material: Aluminum / Polyester Polymer / Paper (poster / glassine)

We also make following seals

  • Induction Sealing Liners
  • Aluminum Foil Seals
  • Board Reseal Liners - Waxed / Laminated
  • EPE / EPE Foam (XLPE)
  • Product / pack compatible and customer specified specialty liners

Exclusively for PET / LDPE / HDPE / PP / HIPS / PVC / and Glass Containers, Cups, Jars and Tubs.

Aluminum Foil Seals

Aluminum foil seals - wad and liner for sealing over HDPE / LDPE / PP/ HIPS / PET / PVC / GLASS containers, jars and tubs cut to the required dimensions (circle, oval, rectangle, square, easy peel off type.) are provided. Seals with various coatings or laminates can be heat sealed or adhesively pasted on the rim of the container. These foil seals can be printed, embossed and are packed in suitable packing for easier use at the packer's end.

We also make following seals

  • Induction Sealing Liners
  • Integral Safety Seal Liners
  • Board Reseal Liners - Waxed / Laminated
  • EPE / EPE Foam (XLPE)
  • Product / pack compatible and customer specified specialty liners

Exclusively for PET / LDPE / HDPE / PP / HIPS / PVC / and Glass Containers, Cups, Jars and Tubs.

Wad - Seal Liners

We have three types of wad-seal liners.

It consists of the following:

1) One piece wad seal:

The wad-seal is fitted into the cap. The container is screwed with a wadded-cap. The capped-container is passed under the induction heat sealer. This seals the entire liner to the mouth of the container.

2) Two piece wad-seal:

The wad-seal is fitted into the cap. The container is screwed with a wadded-cap. The capped-container is passed under the induction heat sealer. The sealant material bonds to the mouth, simultaneously the wax melts and gets absorbs in the backing material. Wax being the bonding layer splits the seal. Backing material remains permanently in the cap.

3) Two piece high-barrier wad-seal:

The wad-seal is fitted into the cap. The container is screwed with a wadded-cap. The capped-container is passed under the induction heat sealer. The sealant material bonds to the mouth, simultaneously the wax melts and gets absorbs in the backing material. Wax being the bonding layer splits the seal. This seal has an extra paper barrier. Backing material remains permanently in the cap.

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Two piece high-barrier wad-seal: The wad-seal is fitted into the cap. The container is screwed with a wadded-cap. The capped-container is passed under the induction heat sealer. The sealant material bonds to the mouth, simultaneously the wax melts and gets absorbs in the backing material. Wax being the bonding layer splits the seal. This seal has an extra paper barrier. Backing material remains permanently in the cap.

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Multipack offers a large range of flexible packaging materials and applications to a variety of industries and markets increasing shelf-life and barrier properties such as :Food Packaging : induction sealing wad + liner for Dry Foods, Frozen Foods, Liquids & Viscous, Snack Foods, Nutritional & Health Foods, Pet Foods, Other Agricultural Products BOPA/Nylon, BOPP, PET, CPP, Aluminum Foil, Paper, CPE, 3layer & 5layer co-ex PE Sealant co-ex PE films wads and liners , Induction Seal Liner & Wads ,Induction Seal Liners and Wads , One Piece Sealing Wads , Two Piece Sealing Wads , High Barrier Sealing Wads ,Induction Heat-Seal Wads

Induction Seal Liner & Wads ,Induction Seal Liners and Wads , One Piece Sealing Wads , Two Piece Sealing Wads , High Barrier Sealing Wads ,Speciality Consumer & FMCG : Tea & Coffee, Confectionary & Candy, Pharmaceuticals, Engineering Products & Garments BOPA/Nylon, BOPP, PET, CPP, Aluminum Foil, Paper, CPE, 3layer & 5layer co-ex PE , Sealant co-ex PE films wads and liners etc .

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